The new DCL2 is a fully modular converting line made for finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is future safe and you can add a new module in only 8 hours.

HIGHLIGHTS:

Unwind module:

  • Inline buffer for connection to printers
  • Unwind 800 mm [31,5″]/ 1000 mm [39″] with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary / semi-rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials
  • Lamination with carrier rewind and super lamination
  • Cold foil system

Die cutting modules:

  • Rotary die cutting with servo register systems
  • Q-LOAD Quick change front load die head system
  • New generation Semi-rotary die cutting system 70 m/min [230 ft/min]
  • Q-FLEX Automatic flexible die loading system
  • Compensation program for flexible dies semi-rotary die cutting
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K&B Gapmaster with pressure control and oiling system
  • Adaptation of Standard die head to accept other tooling libraries
  • Servo driven Sheeter with conveyor table

GIGAFAST 160 m/min [524 ft/min]:

  • High-speed semi-rotary die cutting module

Slitting system:

  • Shear cut slitting system (split version)
  • WIFI-SLITTING Automatic knife positioning. Set up time 10 seconds
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Inline buffer module:

  • Inline buffer modules for standard or reverse movement

Rewind modules:

  • Servo driven rewind module for rolls up to 2×600 mm [2×24″]
  • Semi-automatic turret rewinder with AUTOCUT automatic web cutting
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm [4×14″]

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 180 degrees
  • Q-SHAFT is quick, easy and hassle free

Laser cutting powered by Spartanics:

  • Automatic change over of jobs with barcode technology
  • High speeds above 100 m/min [328 ft/min]
  • One laser source without stitching problems

 

TECHNICAL SPECIFICATIONS:

  • Web widths: 350 mm / 450 mm / 550 mm [14″ / 18″ / 22″]
  • Max. speed rotary: 200 m/min [650 ft/min]
  • Max. speed semi-rotary: 70 m/min [230 ft/min]
  • Drive system: Servo
  • Unwind diameter: 800 / 1000 mm [31,5″ / 39″]
  • Rewind diameter: 600 mm [24″]

 

Supplier: Grafotronic (check website)

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