The new DCL2 is a fully modular converting line made for finishing of preprinted labels. The machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance and to cut downtime to a minimum.

HIGHLIGHTS:

Unwind module:

  • Intelligent servo unwind unit. Built in measuring system of mother roll and automatic set-up of web tension throughout the machine
  • Servo infeed nip station

Printing module:

  • Modern QC flexo station with no tools needed at change of jobs
  • Spot varnish and overprinting UV/IR
  • Cold foil lamination
  • Rotary / semi-rotary versions

Rotary die cutting module:

  • Heavy duty high speed die cutting units
  • Grafotronic Q-LOAD Quick Loading system for magnetic cylinders
  • Slide in / out in seconds
  • In register die cutting 180 m/min [590 ft/min]

Semi-rotary die cutting module:

  • Latest technology for speeds up to 70 m /min [230 ft/min]
  • Cylinder size of 24″
  • Compensation program for existing flexible dies
  • Q-FLEX Flexible die quick change system

Inspection module:

  • Module with camera housing, buffer and splice table
  • Waste rewind unit for multiple meters of waste

Sheeter module:

  • Heavy duty sheeting unit with register system
  • Conveyor table with servo connection
  • QC between roll / roll roll / sheet

Slitting system:

  • The revolutionary WIFI-SLITTING automatic knife positioning system
  • The System position the full set of shear cut knives within 10 seconds
  • Razors and standard shear knives also available

Rewind modules:

  • Semi-turret: turret for rolls up to 420 mm [16,5″] in turret mode or 600 mm [24″] on 1 shaft
    AUTOCUT automatic web cutting and start of new cycle
  • Single & Dual rewind: for label and mono film materials with perfect and automatic tension control
    For rolls up to 600 mm [24″]

Rewind shafts:

  • No more keys or tools and multiple screws to turn to be able to change the rewind shafts
  • With the new Q-SHAFT you turn 1 handle 180 degrees
  • Q-SHAFT is quick, easy and hassle free

 

TECHNICAL SPECIFICATIONS:

  • Web widths: 350 mm / 450 mm / 550 mm [14″ / 18″ / 22″]
  • Max. speed rotary: 180 m/min [590 ft/min]
  • Max. speed semi-rotary: 70 m/min [230 ft/min]
  • Drive system: Servo
  • Unwind diameter: 750 / 1000 mm [30″ / 39″]
  • Rewind diameter: 600 mm [24″]

 

Supplier: Grafotronic (check website)

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